capabilities

Scalable science + reliable results.

Everything we do is built around a patient-first mindset and delivering excellence. Adaptable platforms, focused management, modern infrastructure, and scalable manufacturing keep programs moving from development through commercial supply. 

Support from formula to final batch.

Adaptable platforms, focused program management, modern infrastructure, and scalable manufacturing keep programs moving from development through commercial supply.

Flexible Modalities

Operations that adapt to a variety of injectable therapies.

Agile scale-up and tech transfers move with ease.

Hands-on project managers provide end-to-end oversight.

One-stop for effortless transitions from science to supply.

facilities

Infrastructure with integrity.

Our manufacturing infrastructure brings together the specialized environments, equipment, and operational resources required to support sterile injectable programs with flexibility, consistency, and control. Modern, U.S.-based facilities are designed to support sterile injectable development, clinical production, and commercial supply.

laboratory

The analytical advantage.

Our on-site cGMP laboratory delivers analytical and microbiological testing that supports sterile injectable programs from formulation through final release.

fill-finish

Precision in every fill.

Our flexible, cGMP-compliant fill-finish facility supports sterile injectable manufacturing with advanced controls, scalable systems, and reliable performance.

Packaging + warehouse

Integrated packaging + supply support.

Through dedicated partnerships, we streamline product integrity, regulatory compliance, and supply chain continuity from final inspection through distribution.

equipment

Reliable equipment that performs.

Our advanced equipment platform combines automation, precision controls, and scalable systems to support reliable sterile injectable manufacturing.

faqs

The details behind our capabilities.

Have questions about our capabilities? Explore key details on sterile manufacturing, development, analytical services, quality, facilities, and supply chain support, and see how we help programs progress from early development through commercial readiness.

connect today

Uniting science + service.

Everything we do is shaped by our commitment to ensure life-changing injectables are manufactured with integrity and delivered with urgency to patients. Our unified model connects progressive science and dedicated service, creating a cohesive path from formulation to fill-finish.

Company Overview FAQs

What services does American Injectables provide?

American Injectables provides clinical and commercial sterile drug product manufacturing services, with capabilities supporting sterile injectable programs from development through commercial supply.

Where is American Injectables located?

American Injectables operates from 15261 Telcom Dr, in Brooksville, Florida. Our FDA-approved facilities are purpose-built for sterile injectable manufacturing including fill-finish, labs, and package and warehousing. 

What types of products does American Injectables support?

American Injectables supports sterile injectable drug products, including vial and syringe formats across development, clinical, registration, and commercial stages.

Does American Injectables support development work in-house?

Yes. American Injectables has dedicated analytical laboratory capabilities, supported by a team of scientists focused on formulation, analytical development, stability, and related activities.

What scale of manufacturing can American Injectables support?

American Injectables supports flexible manufacturing scales, including compounding up to 1,000L and vial batch sizes ranging from approximately 1,000 to 150,000 units.

Project Management FAQs

How does American Injectables manage client projects?

Each project follows a structured lifecycle from business development through formulation and commercialization. Clients are supported by a dedicated project manager who serves as the primary point of contact.

Will we have a dedicated project manager?

Yes. Each customer project is assigned a project manager to coordinate communication, documentation, timelines, and project activities.

How often are project meetings held?

Project meetings are typically scheduled weekly or bi-weekly, depending on client preference and project needs.

How does American Injectables manage project documentation?

Project documentation is organized through shared document systems, trackers, and meeting minutes. Documentation needs are planned early and reviewed with clients throughout the project.

Can clients review development reports, batch records, and other key documents?

Yes. Client review periods are built into project timelines to support alignment, feedback, and formal approval workflows.

Analytics & Stability FAQs

Does American Injectables perform analytical development in-house?

Yes. American Injectables supports analytical development, method verification, method validation, and stability studies through its internal laboratory capabilities.

What analytical instruments are available?

Available instrumentation includes HPLC/UPLC, GC, UV-Vis, Karl Fischer, osmometer, density meter, viscometer, FTIR, liquid particle counter, pH meter, CCIT equipment, moisture analyzer, and other analytical systems.

Does American Injectables offer stability testing?

Yes. American Injectables supports stability studies with chambers for standard ICH conditions, as well as photostability capabilities.

What QC testing is performed in-house?

American Injectables performs many common parenteral testing activities in-house, including CCIT, endotoxin, bioburden, and other analytical and microbiological testing. Specialized testing may be outsourced to qualified third-party laboratories.

What is the typical turnaround time for batch release testing?

Batch release testing timelines vary by program, but release testing that includes sterility is typically planned around a multi-week timeline.

Manufacturing FAQs

What vial filling line technology does American Injectables use?

American Injectables’ fully integrated Groninger vial filling line includes:

  • Washer, tunnel, filler
  • Capable of handling bulk or RTU packaging for vials
  • 4 peristaltic heads
  • 200 units per minute @ 2R
  • Full FDA/Annex 1 compliant barrier
  • RABs system with overhangs
  • 13mm/20mm closures
  • Formats available​
    • 2R (glass only)​
    • 6R, 10R, 20R, 50R (glass and plastic)​
What syringe filling line technology does American Injectables use?

American Injectables’ fully integrated Optima syringe filling line includes:

  • Nest and tub syringe filler​
  • 10 peristaltic heads​
  • 10 rotary piston heads​
  • Viscous filling capabilities​
  • 300 units per minute @ 1 mL long​
  • Full FDA/Annex 1 compliant barrier RABs system with overhangs​
  • Uncoated and coated stoppers​
  • Mechanical, vent/vac, full vac stoppering options​
  • Formats available​
    • 1 long, 3, 5, 10 mL
    • glass or plastic​
Does American Injectables use single-use systems?

Yes. American Injectables uses single-use systems where appropriate, including single-use bags and components for compounding and sterile holding applications.

What compounding capabilities are available?

American Injectables uses Pall Allegro mixing systems with single-use bags and supports compounding scales up to 1,000L.

Does American Injectables manufacture lyophilized products?

American Injectables does not currently offer lyophilized formulation services.

Can American Injectables support oxygen-sensitive products?

Yes. American Injectables has oxygen control capabilities for both dissolved oxygen in solution and vial and syringe headspace management.

Can American Injectables support light-sensitive products?

Yes. Manufacturing areas include switchable white and amber lighting to support products with light sensitivity requirements.

Quality & Compliance FAQs

Does American Injectables operate under cGMP requirements?

Yes. American Injectables operates under applicable cGMP requirements, including 21 CFR Parts 210, 211, and 820.

What quality systems are in place?

American Injectables maintains a Quality Management System designed to ensure manufacturing processes are performed in accordance with approved procedures, customer requirements, and regulatory standards.

Does American Injectables have change control, deviation, and CAPA processes?

Yes. American Injectables maintains processes for change control, quality events, deviations, CAPAs, batch record review, product disposition, and client notification in accordance with approved quality agreements.

Does American Injectables have procedures for batch review and product disposition?

Yes. Batch record review, product disposition, sampling, testing, and documentation review are managed through established quality processes.

Does American Injectables support BSE/TSE documentation?

Yes. BSE/TSE-free statements can be provided as part of finished drug product disposition documentation when applicable.

Does American Injectables have internal procedures for method transfer and technical transfer?

Yes. American Injectables maintains internal procedures for method transfer and technical transfer, aligned with applicable ICH guidance.

Facilities FAQs

What types of facilities does American Injectables operate?

American Injectables’ facilities support production, stability, in-process operations, warehousing, quality control, microbiology, R&D, and analytical laboratory activities.

What cleanroom classifications are used?

Production areas include controlled cleanroom environments ranging from ISO 8 access areas through ISO 5 filling, stoppering, and sealing zones.

What equipment supports vial, syringe, and cartridge filling?

American Injectables uses modern filling equipment, including vial filling and syringe/cartridge filling systems, supported by newer or recently installed process equipment.

How does American Injectables manage equipment validation and maintenance?

Equipment validation follows a risk-based approach, including IQ, OQ, and PQ activities. Equipment is supported by calibration, preventive maintenance, and periodic requalification programs.

What utilities are available on site?

The site includes water and utility systems that support sterile manufacturing operations, including RODI feeding WFI and clean steam generation, process air, and nitrogen capabilities.

Does American Injectables have backup power?

Yes. The facility is supported by backup power systems designed to reduce operational risk during power disruptions.

Does American Injectables have temperature-controlled storage?

Yes. American Injectables has refrigerated storage, ambient controlled storage, and stability chamber capacity. Cryogenic storage is not currently offered.

Supply & Packaging FAQs

How does American Injectables manage raw materials?

American Injectables maintains a materials management program to support sourcing, handling, storage, shelf-life management, and regulatory compliance.

Does American Injectables have a supplier qualification program?

Yes. Supplier selection, qualification, and ongoing evaluation are managed through a supplier management program designed to support quality, compliance, and supply reliability.

Are vendor qualification and approval processes in place?

Yes. American Injectables has vendor qualification and approval processes for raw material vendors and other suppliers.

Does American Injectables manage supplier change notifications?

Yes. Supplier and customer change notification processes are in place to support transparency and quality alignment.

Can American Injectables support dual sourcing?

Where appropriate, American Injectables can evaluate dual sourcing strategies for high-risk materials, APIs, excipients, and packaging components.

Does American Injectables have an inventory management system?

Yes. American Injectables uses an inventory management system to support materials tracking and control.

Does American Injectables offer labeling and packaging services?

Labeling and packaging capabilities are part of American Injectables’ planned service expansion, with third-party vendor support available where appropriate.

Can American Injectables support serialization requirements?

Serialization capabilities are part of American Injectables planned service expansion, with third-party vendor support available where appropriate.

Business Continuity FAQs

Does American Injectables have a business continuity plan?

Yes. American Injectables maintains a business continuity plan that can be reviewed as part of client due diligence.

How does American Injectables manage operational risk?

American Injectables maintains risk management processes, backup power support, supplier controls, and project planning practices to help reduce disruption and support continuity.

Does American Injectables support client-specific agreements?

Yes. American Injectables can provide standard agreement templates and is open to reviewing sponsor-provided templates when appropriate.